(As in Murphy’s Law) 1965 Riviera Gran Sport |
We had been driving the Riv for few years and in that time we decided that the car needed a repaint. The repaint turned into virtually a full restoration. The car was a genuine low mileage car with only 49298 miles on the clock. We totally dismantled the car. We did not separate the body from the chassis, in retrospect, we should have. |
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We had two complete cars to play with, so we selected the best bits from each and proceeded with the rebuild. All body panels were stripped to bare metal and repaired where necessary and then file finished. All parts were primed, undercoated and blocked. We then reassembled the body i.e. guards, doors, bonnet, boot etc. We adjusted all the gaps and clearances, and then numerous coats of Classeratt Two Pack Black and again blocked, then another coat of black and four coats of clear and again blocked and then buffed. From the first coat of primer to the last coat of clear took six months. The car was bought home and on arrival, I critically examined the paint job and many blemishes were found, so back onto the Tilt Tray and back to the paint shop and the whole job was redone, another three months. The second time the job was perfect. |
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The front suspension was renewed i.e. tie rod ends control arm bushes, etc. A heavier front sway bar was fitted and Koni shocks all round, along with four new springs (ex US). Once the suspension was completed, it was time to reinstall the engine and transmission. The two rebuilt AFB carburetors were fitted, a rough manual timing of the distributor, and then the moment of truth. We removed the plugs, oiled the cylinders and with the plugs removed spun the engine. We could not get oil pressure. |
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I contacted the engine builder who promptly came over, and after inspection he determined that we were not spinning the engine fast enough. So we replaced the plugs. We eventually got the engine to fire up using 24 volts. We let it idle for about a minute, still no oil pressure. After a couple of weeks we found the problem. The inner welsh plug in the oil gallery that fed the valve lifters had not been fitted. With a great deal of difficulty and without dropping the welsh plug into the bowels of the engine the plug was fitted, problem gone, we had oil pressure. We let the engine run on a fast idle for about half an hour, and then we gave it a rev. The engine vibrated like you would not believe and after the spanners stopped ricocheting around the garage, back to the engine builder. |
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The engine was removed from the car and back to the workshop for a complete pull down. One month later, the engine was refitted and it ran like a Swiss watch. We then took the car off the stands, and with the transmission in park, the car rolled out of the garage, more ricocheting spanners. Back on the jacks, the pan removed from the transmission and with help of a friend the problem was found and fixed. Back on the ground, we started the car, selected D and the engine stalled. Here we go again!! This time it was an assembly problem. |
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Back on the stands, gearbox out, back to the so-called expert and the problem rectified. Transmission back in, problem solved. The car was then taken to Liverpool Exhaust where a 2 ¼” mandrel bent stainless system was fitted. From there the car went to Sydney Molded Carpets and a new carpet was fitted, they also fully lined the boot (trunk) using the same carpet. We refitted the seats and due to the fact that we had two cars we were able to fit the passengers seat with an electric adjustment. |
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From there the car went to Sydney Molded Carpets and a new carpet was fitted, they also fully lined the boot (trunk) using the same carpet. We refitted the seats and due to the fact that we had two cars we were able to fit the passengers seat with an electric adjustment. |
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The wood veneer in the doors and consul was showing the effect of the sun so they needed to be replaced, so using the old ones as patterns a mate drew them up on his CAD system and them put the drawing onto a computer disc. I then got our local veneer guy to veneer the correct American Oak onto a backing veneer giving a thickness of 2mm. The veneer guy would only do an 8’x 4’ sheet, so we got 3 sheets. We then took the sheets and the computer disc to a laser cutter and we finished up with nine complete sets. I then bought a pin striping tool, pin striped them, then stained them to the correct shade, and then a friend sprayed them with a coat of 2 pack clear polyurethane and when we fitted them they looked magic. |
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The only visible changes to the car, is due to our earlier problems with the engine, I have temporarily fitted some engine monitoring gauges (oil pressure, temperature and battery condition), and once I am satisfied that everything is OK I will remove the gauges and revert to the idiot lights. The car has been on the road now for about twelve months and apart from a few small teething problems, it has been trouble free. Beautiful to drive, heaps of power and looks, we think, great. To get the best out of it requires at least 100-octane fuel, which means pump fuel plus an octane booster, or we add 5 gallons of Avgas to a tank full (it really loves this cocktail). On the down side, the rear tires are starting to show signs of wear. |
Enid and John Neale |